Methode Products

Methode's innovation and creativity are the driving force behind our product development, design, manufacturing and testing. Our ability to quickly understand and respond to problems offers our customers a competitive edge in fast-moving markets. Methode’s technology toolbox, capabilities and vertically integrated global manufacturing sets us apart from the competition. As customer requirements continue to evolve, Methode’s internal development and external collaboration reinforce our commitment to do what is necessary to help our customers meet the constantly changing demands of their markets.

Automated Intelligent Solutions

Our Automated Intelligent Solutions

We provide solutions for tracking critical assets, monitoring environmental metrics such as temperature and humidity, and securing data access.

Asset Tracking

Asset Tracking System

The Asset Tracking System is a solution focused on enabling data centers to track and inventory assets within the environment. This capability significantly reduces lost or misplaced assets by leveraging RFID tags and strategically placed antennas.

How We Customize

Methode designs customized floor plans for quick setup and use and can configure the system to a customer's unique needs.

U-Track

U-Track

Methode's U-TrackSM solution represents the next generation in asset tracking for the data center. The U-TrackSM capability provides data center and asset management personnel with universal awareness of operational assets and their discrete locations within data center racks.

Remote Environmental Sensing

Remote Environmental Sensing

The Remote Environmental Sensing system is a solution focused on enabling data centers to monitor key environmental elements within the location. Products include both a wireless (RFID) and wireline option to monitor temperature, humidity, air pressure under the floor and power use.

How We Customize

Customers can choose from a variety of environmental monitors and Methode will configure the system to suit the unique needs of the data center.

Biometric Access Controls

Biometric Access Controls

The Biometric Access Locking system is a solution focused on enabling data centers to securely manage rack-level access within their facilities by using advanced biometric subdermal capillary authentication.

How We Customize

Methode designs customized floor plans for quick setup and use and can configure the system to a customer's unique needs.

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Automotive & Transportation

Our Automotive & Transportation Solutions

Methode takes automotive and transportation user interface solutions to the next level with superior interior and exterior human-to-machine interfaces. Using innovative technologies, Methode enhances the driving experience with reliable, interactive controls designed  to our customers’ specific requirements.

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Integrated Center Stack

Leverage Methode's Technology Toolbox and capitalize on one of the hottest automotive interior design trends to differentiate brands and models with unique integrated center-stack styling.

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Touch Screens

Sensitive to touch yet rugged enough to survive transportation-industry requirements, our touch screens are designed for a long life of accurate and reliable performance.

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Controls & Switches

One of the fastest growing trends in automotive-interior electronics is to replace traditional mechanical switches with solid-state switches. Our solid-state solutions provide OEMs the ability to offer highly stylized interiors that revolutionize the approach to both design and development.

ignition switches

Custom System Solutions

Capable of meeting customer needs at every phase of the design and production process, Methode design complete solutions that incorporate solid-state switches, biometrics, Class-A finishes, and more.

rotary encoder

Programmable Rotary Controls with Haptic Technology

IntuiTek haptic devices are the next revolution in Programmable Rotary Control to achieve precision control, on-the-fly programming of tactile feedback, push-to-select switching for multifunction use and more.

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Biometric Sensing

Methode's Biometric Sensing, using multi-spectral imaging, enables identity verification based on the unique characteristics of human skin structure. Personal recognition from unique physical attributes offers a powerful tool for identity management.

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Biometric

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Bus Bars

Our Bus Bar Solutions

Methode can design and create bus bars using a variety of materials, insulation and plating to meet your exact needs. Manufacturing can take place at any of our three facilities worldwide.

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Single Conductor

Routed for simple point-to-point applications, choose from numerous options available to meet your power, insulation and cost objectives.

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Multi Conductor

Custom designed to fit your space constraints while providing distinct electrical benefits, including low inductance, minimal voltage drop and specified partial discharge level. Our multi conductors come in a variety of material, insulation and plating options, including those suitable for defense and aerospace environments.

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Powder Coated

This durable insulator withstands a high voltage dielectric test. The powder coating may be applied to any shape at one of Methode's manufacturing facilities. Choose from multiple colors, thicknesses and dielectric ratings.

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Precision Machined

Methode's in-house capabilities and expertise in machining allows us to meet the tight tolerances required by our customers. Choose from nonferrous metal options, including pure copper and aluminum.

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Flexible

Thin bus bar layers allow the bar to flex, but still conform to the routing path. Choose from our FlexiBar and/or PowerFlex™ cables to suit your needs.

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Custom User Interface

Our Custom User Interface Solutions

Dedicated to creating rugged, reliable, user-friendly touch experiences, Methode's TouchSensor division has redefined user interface touch interaction and touch activation, creating custom user interface designs that are proven to stand up to the harshest environments across many industries, applications and continents.

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TouchSensor User Interfaces

Methode's touch solutions breathe new life into user interfaces with patented field-effect technology or cutting-edge capacitive technology.

Touch Screens

Touch Screens

State-of-the-art multi-point touch screen performance with the reliability and durability that OEMs demand.

Haptic control systems

Haptic Control Solutions

IntuiTek Modular User Interface products are the ideal solution for integrators who want to manage their own assembly process. The products offer reliable touch input without software or tooling.

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Data Center Infrastructure Solutions

Our Data Center Infrastructure Solutions

CTI manufactures quality custom-made fiber and copper cabling, cabinets, panels, racks and wall mounts and superior cable management solutions.

Quantum Solution

Quantum Solution

This solution allows you to efficiently cable up an enterprise class director in as little as 25% of the time typically required for a traditional cabling scheme, with superior cable management, while using as little as 2 RU for the associated patching.

How We Customize

The Quantum Cabling Solution is available in pre-configured solutions for specific Brocade and CISCO hardware, but is also available in a variety of options, pre-configured or custom, to accommodate a variety of cabling infrastructure schemes.

DC Series Cabinets

DC Series Cabinets

DC Series Cabinets combine functionality, security, and superior cable management, with options including accordion doors, pass-through cable channels and locking solutions.

How We Customize

CTI will build the cabinets based on your data center floor space and selection of optional door styles, cable channels and locks.

Patch Panels

Patch Panels

Panels are available in multiple configurations, from one to ten rack units and up to 528 ports, to provide an extremely organized above-the-floor infrastructure.

How We Customize

Patch panels can be customized by port configuration and screen printed identifications.

Fast Channel

FAST CHANNEL

FAST CHANNEL is a uniquely designed plug-and-play solution for both copper and fiber cabling that allows quick and efficient installation of cabling infrastructure.

How We Customize

FAST CHANNEL can be customized to fit your port requirements.

CMS Outdoor

CMS Outdoor Boxes

CMS Outdoor Boxes are designed for fiber-optic cable termination with a weatherproof seal.

How We Customize

Custom outdoor solutions are available upon request.

Smart Direct Attach Cables

Smart Direct Attached Cables (DAC)

Save $200 per port by using Smart Direct Attached Cables over traditional optical transceivers and fiber patch cords. Methode's DAC copper patch cords hardwired into pluggable transceivers yield power savings and support distances up to 20 meters.

How We Customize

Custom labeling and programming are available.

Fiber Cabling

Fiber Cabling

CTI provides custom jumpers and trunks that are built to order based on customer specifications.

How We Customize

CTI's design team will visit your site for critical measurements. Custom labeling is also available.

Copper Cabling

Copper Cabling

CTI provides custom length, made-to-order CAT5E and CAT6A cable assemblies at cost-effective prices.

How We Customize

CTI's design team will visit your site for critical measurements. Custom labeling is also available.

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Design & Installation Services

Our Design & Installation Services

CTI's experienced global professionals will partner with you in a variety of ways to ensure your data center design and installation efficiently meets your business goals. Learn about our design, installation and maintenance services.

Design And Installation Services

Infrastructure Design

CTI technicians have an average twelve years of experience in designing, upgrading and installing data center infrastructures.

How We Customize

Methode is able to design solutions specific to our customers’ data center needs.

Design And Installation Services

Installation Services

CTI's professional services staff will install both copper and fiber cabling infrastructure solutions that have been preterminated or require field termination to client specifications.

How We Customize

Methode is able to design solutions specific to our customers' data center needs.

Design And Installation Services

Maintenance Services

CTI can provide a wide variety of maintenance services to ensure that the infrastructure is running at peak efficiencies.

How We Customize

We design solutions specific to each customers' data center needs.

Design And Installation Services

Custom Fabrication Services

CTI will design and build custom enclosures based on data centers' needs.

How We Customize

We provide customizable options for cabling, racks and cabinets, conveyance, and patch panels with custom silk screening and colors.

Optical Equipment Calibration Services

Optical Equipment Calibration Services

CTI will perform calibration and verification to ensure that all readings are accurate and conform to international testing standards.

How We Customize

We are able to provide accurate recalibrations based on your unique requirements.

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Discrete & Analog Switching

Our Discrete & Analog Switching Solutions

Specializing in the automotive, white and brown goods industries, our discrete and analog switching options feature field effect, conductive & resistive ink, and electro-mechanical technologies for reliable controls in a variety of applications.

Discrete and Analog Switching

Ignition Starter Switch

Methode's ignition starter switches are capable of handling various automotive electrical loads within the same unit, for both automatic and manual vehicles.

RELATED TECHNOLOGIES
Electro-mechanical

Options & Values

The switches are available in several options including Start Inhibit Function (SIF), Key In Warning (KIW) and Key Interlock System (KIS).

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Pedal

As a world leader in pedal box switches and analog devices, Methode offers brake and clutch pedals capable of handling various automotive electrical loads and operating forces, in both linear and rotational movements.

RELATED TECHNOLOGIES
Electro-mechanical

Options & Values

Our pedals offer several customizable features including self-adjust mechanisms and various pedal boxes, interface configurations, contact systems and operating forces.

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Door Closures

Door closures detect the closing condition of a door or trunk by means of mechanically operating a plunger-type device as a change in the electrical state of logic takes place.

RELATED TECHNOLOGIES
Electro-mechanical

Options & Values

Our door closures can be manufactured to include a variety of features such as electro-mechanical switches fitted to door pillars or non-contact devices fitted to tailgates or trunks.

Discrete and Analog Switching

Non-Contact Seat Position Sensor

Methode's field-effect technology is the perfect solution for imbedded switching components. Its low-profile nature and ability to detect conductive objects or films allows integration without compromising product style or design.

RELATED TECHNOLOGIES
Field Effect

Options & Values

Non-contact, solid-state Field-Effect sensing technology can be custom integrated to detect occupant presence, relative position of the occupant, or even a seats position with respect other fixed objects.

Discrete and Analog Switching

Variable Wiper Control

Our variable wiper controls include a printed potentiometer mounted within the limited space of the steering column.

RELATED TECHNOLOGIES
Conductive Inks

Options & Values

Ideal for space constrained applications, low profile resistors can be printed in unique shapes and sizes.

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EMI Receptacles

EMI Receptacle Solutions

dataMate offers superior EMI shielding, MSA compliant single- and multi-port cages for SFP, SFP+ and XFP.

SFP

SFP Cages

SFP Cages feature an improved kick-out spring design and customizable port options and other features.

How We Customize

dataMate’s SFP Cages offer a wide range of customizable options including plating, RoHS, lightpipes, footprints, press fit and solder tail versions.

SFP+

SFP+ Cages

SFP+ Cages offer all of the features of the SFP Cages plus spot-welded gaskets to reduce wall thickness without compromising its strength.

How We Customize

dataMates SFP+ Cages offer a wide range of customizable options including plating, RoHS, lightpipes, press fit and solder tail versions.

XFP

XFP Cages

XFP Cages offer enhanced EMI shielding, improved clip retaining tabs and various heat sink heights.

How We Customize

dataMates XFP Cages offer a wide range of customizable options including heat sink height options, SAN, PCI and NET.

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Flexible Heating Elements

Flexible Heating Elements

Flexible Carbon Fiber Heating Elements

A highly flexible, durable and non-metallic heating element solution, carbon fiber heating elements are available in thermal pads or linear elements.

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Force & Load

Our Force & Load Solutions

Designed for many industries, our customizable Force and Load solutions utilize Magneto-Elastic, capacitive, and eddy current technologies to reliably measure exerted forces or material loads in applications including occupant detection, brake force, continuous conveyors, forklifts, agriculture wagons, equipment buckets, and others.

 

Force and Load Sensing

Load Control Sensing

Force and load sensors can accurately measure the forklift load during operation, with the measurement unaffected by load location.

RELATED TECHNOLOGIES
Magneto-Elastic

Options & Values

Used to indicate overloads to the operator, force and load sensors can combine with linear position measurement in the same package.

Force and Load Sensing

Continuous Weigh Scales

Force and load sensors measure the material load on a continuous conveyor belt and prevent overloads beyond operating range.

RELATED TECHNOLOGIES
Magneto-Elastic

Common Specifications

Providing <1 ms response to load measurement, force and load sensors for continuous conveyors include closed loop control feedback for go and no-go quality with tare function.

Force and Load Sensing

Material Load Sensing

For agriculture wagons, force and load sensors measure the material load being carried.

RELATED TECHNOLOGIES
Magneto-Elastic

Common Specifications

Force and load sensors indicate overloads to the operator, preventing in-field failures.

Force and Load Sensing

Brake Caliper Sensor

Methode's force and load sensors are used to measure the deformation of the brake caliper.

RELATED TECHNOLOGIES
Eddy Current

Common Specifications

The brake caliper sensor compare the force exerted by the driver against the actual force exerted on the caliper.

Force and Load Sensing

Low Force Measurement

Force and load sensors for automotive applications measure force using a defined dielectric between two moving electrodes.

RELATED TECHNOLOGIES
Eddy Current

Common Specifications

Determining the travel and stiffness of the dielectric, force and load sensors easily calculate the force, particularly for a surface load.

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High-Speed Copper Transceivers & Modules

High-Speed Copper & Module Solutions

The dataMate line of copper-based products provides easy and reliable interconnect capabilities for high performance network communications platforms.

Copper Transceivers

Copper Transceivers

Take advantage of existing copper cabling infrastructure by using high-speed pluggable copper transceivers that allow for open architecture interface management.

How We Customize

Custom labeling and programming are available.

Loopbacks

Loopbacks

Use dataMate's copper solution to replace optical loopback products at half the price without sacrificing quality. The robust design allows up to 500 insertions per unit without degradation in performance and supports both copper and optical testing needs.

How We Customize

Custom labeling is available.

Smart Direct Attached Cables

Smart Direct Attached Cables (DAC)

Save $200 per port by using Smart Direct Attached Cables over traditional optical transceivers and fiber patch cords. Methode's DAC copper patch cordshardwired into pluggable transceivers yield power savings and support distances up to 20 meters.

How We Customize

Custom labeling and programming are available.

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Level

Our Level Solutions

Designed for automotive, medical and other industries, our Level sensors utilize Magneto-Elastic, field-effect, conductive, and optical technologies to provide precise measurements of fluid and material levels.

 

Level Sensing

Cermet Ink Fuel-Level Sensor

Our printed cermet inks with fine conductor lines and spacing include resistors that are laser trimmed to meet tight tolerances, ceramic assemblies that are wear- and chemical-resistant, and a low profile that is ideal for space-constrained applications. Methode offers unique printed geometries to meet application requirements.

RELATED TECHNOLOGIES
Conductive Inks

Level Sensing

Caustic Fluid-Level Sensor

Economical, highly repeatable and can be factory-mutual approved (Class I, DIV II), our sensors measure the fluid level through a membrane wall up to 10mm thick and have a < 1ms response.

RELATED TECHNOLOGIES
Magneto-Elastic

Level Sensing

Solid-State Fluid Level Controls, Alarms & Monitoring Systems

Non-contact Field-Effect technology applied in harsh environment fluid sensing applications including residential and commercial pump controls, marine bilge and recreational vehicle holding tank systems.

RELATED TECHNOLOGIES
Field Effect

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Linear Position

Our Linear Position Solutions

Found in industries such as automotive and medical, our Linear Position sensors use Magneto-Elastic, field-effectconductive & resistive ink, capacitive, eddy current, optical, electro-mechanical and hall effect technologies to create innovative and reliable solutions for a number of applications.

 

Linear Position Sensing

Linear Input Sensing Arrays Using Field-Effect

Linear input sensing arrays are utilized in applications requiring the ability to sense multiple discrete positions without making contact, and represent them with conductive sensing targets or structural edges.

RELATED TECHNOLOGIES
Hall Effect

How We Customize

Methode designs slider-touch user interfaces for through-wall linear fluid level sensing, non-contact seat position sensing, and patient positioning in medical applications.

Linear Position Sensing

Throttle Position Sensor Element

Our printed flex circuits can be shaped or wrapped into 3-D packaging, and our inks withstand flexure and wear.

RELATED TECHNOLOGIES
Conductive Inks

How We Customize

Our printed flex circuits can be shaped or wrapped into 3-D packaging, and our inks withstand flexure and wear.

Linear Position Sensing

PSA-SAS

Using phase-shifted signals and the capacitive electrode as a reflector, the position of two moving parts carrying reflectors can be sensed and translated into a linear position. Since the measurement is relative, the technology limitation of capacitors will be minimized if not mitigated.

RELATED TECHNOLOGIES
Capacitive

Linear Position Sensing

Optical Position Sensor

Using a photoelectric device, sliding above a pre-defined code wheel, our optical position sensors detect the exact position of the coordinate by taking a snapshot of the code compared to a look-up table.

RELATED TECHNOLOGIES
Optical

Linear Position Sensing

Pedal Linear Position Sensor

Offering a very low-profile footprint with rapid, repeatable response to linear movement, our pedal linear position sensors measure both inner and outer shaft movement with a single-sensor module, providing superior resolution.

RELATED TECHNOLOGIES
Electro-Mechanical
Hall Effect

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Sensor for Clutch Pedal Position

Using a moving target with a magnet above a Hall element, our clutch pedal position sensor offers a cost-effective way of measuring limited linear position with suitable resolution, utilizing standard components.

RELATED TECHNOLOGIES
Electro-Mechanical
Hall Effect

Linear Position Sensing

ATL Pedal Switch

A leading manufacturer of brake and clutch pedal box switches and analog devices, Methode develops solutions capable of supporting an extensive range of automotive requisites including electrical loads, operating forces and interface geometry, both in linear and rotational movement.

RELATED TECHNOLOGIES
Electro-Mechanical
Hall Effect

How We Customize

Switch options include various features such as self-adjust mechanisms, diverse interface configurations, electrical contact systems and operating forces.

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Clutch Position Sensor

Our Clutch Position Sensor is a passive sensor that does require a magnet affixed to the shaft, and can sense magnetic fields of <2 Gauss.  The technology detects linear displacement of the clutch actuation piston.

RELATED TECHNOLOGIES
Magneto-Eleastic

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Power Cabling

Our Power Cabling Solutions

Methode offers power cabling products that are flexible, compact and durable enough to withstand repetitive motion, and offer customizable features to fit your specifications.

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FusionLug

The FusionLug™ is a durable, low-voltage-drop termination fabricated from the fused ends of the cable strands. FusionLugs can be fabricated on any cable.

How We Customize

The FusionLug is fully and easily customized to meet your needs.

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PowerFlex

PowerFlex™ is a remarkably flexible, high-strand-count cable designed for high-current power distribution applications.

How We Customize

PowerFlex can be easily terminated with high-quality, low-voltage-drop FusionLug.

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PowerFlex 1000

PowerFlex™ 1000 is the 1000 V version of the popular PowerFlex power cable.

How We Customize

PowerFlex 1000 can be easily terminated with high-quality, low-voltage-drop FusionLug.

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PPC

PPC™ is an extremely flexible, low-inductance, flat power cable designed for power distribution and grounding applications.

How We Customize

PPC can also be used for AC line applications requiring hot, neutral and ground conductors and the individual wires can be terminated with or without FusionLug.

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PowerPath

PowerPath™ is a cost-effective, flexible power distribution system that replaces traditional power distribution systems.

How We Customize

PowerPath is incredibly customizable and offers options for trunk termination, trunk insulation, spreader fan-out, branch wires and branch termination using the cable of your choice.

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Captive Hardware

NutLok and StudLok™ are unique, RoHS-compliant captive hardware systems that secure a rotating nut or stud to a FusionLug termination on any cable  or a bus bar.

How We Customize
  • NutLok
  • StudLok
  • Power SwivelNut

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Power Connectors & Contacts

Our Power Connection & Contact Solutions

Our power connectors overcome limitations of conventional power connectors with low insertion forces, low resistance and a long life cycle.

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PowerBud

PowerBud™ is a new class of power contact with an innovative numerous parallel contact point design that combines outstanding electrical and mechanical performance.

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WovenBud

Our Tribotek™ LowRTM WovenBud contact system is an award-winning technology that provides lower contact resistance than standard power connectors.

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RK Series

The RK Series power contact system utilizes industry-proven louvered- technology, ideal for use with common commercial-power connections.

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Louver Contacts

Louver contacts provide a robust interface for high-power blade-type interfaces and can be configured for use in bus bars, power PCBs, connectors and cabling terminations.

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Custom Power Connector Housings

Methode's innovative engineering team can quickly design and prototype custom connector housings to meet specific customer needs.

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Power PCBs

Our Power PCB Solutions

Our PCBs are a robust and economical way to carry higher current values with or without integrating electronic components. Featuring copper-thickness, layer-count and connection-type options, customers can determine the specifications that best fit their needs. Access the UPE Design Guide for recommendations and limitations for designing with heavy copper.

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EXTREME Heavy Copper PCBs

Copper weights of 20oz./sq. ft. (.028 in.) up to 200oz./sq. ft. (.280 in.) within a circuit board greatly increase current-carrying capacity with minimal heat rise. Extreme copper can be used as outer layers or inner layers as necessary.

How We Customize

Customers can specify the appropriate copper thickness, layer count and connection type for their application.

heavy copper image

Heavy Copper PCBs

Copper weights of 4 oz./sq. ft. (.0056 in.) to 19 oz./sq. ft. (.0266 in.) allow heavy copper PCBs to carry much higher current values than traditional PCBs. This can be an economical solution to other alternatives. In addition, robust heavy copper-plated through-holes are a perfect solution for problems associated with through-hole failures.

How We Customize

Customers can specify the appropriate copper thickness, layer count and connection type for their application.

powerlink image

PowerLink

Linking the power circuits (extreme copper or heavy copper) with the sense and control circuits (1 oz. to 3 oz. copper) on the same board or same layer will boost reliability by reducing the number of input/output connections. PowerLink also aids in the increase of circuit and power density.

How We Customize

Customers can specify the appropriate copper thickness, layer count and connection type for their application.

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Coils & Transformers

Multi-layer printed circuit board processes provide an attractive method of producing planar coils and transformers. UPE has been building planar transformer boards for commercial and military applications for more than ten years.

How We Customize

Customers can specify the appropriate copper thickness, layer count and connection type for their application.

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PowerRail®

Our PowerRail Solutions

Our custom-engineered PowerRails add flexibility to data centers, allowing customers with the most demanding power-distribution needs to reliably operate.

200A Power Rail

200A PowerRail

The PowerRail 200A is a double-rail model of six-inch-long modular units that can be daisy-chained together to reach any length, from 6 in. to 6 ft.

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750A PowerRail

The PowerRail 750A is available in one- or two-rail configurations, and can be provided in any length up to 6 ft.

2000a image

2000A PowerRail

The PowerRail 2000A is available in one- or two-rail configurations, and can be provided in any length up to 6 ft.

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Radio Remote Controls

Our Hetronic Radio Remote Control Solutions

Compact and versatile, our solutions are designed for maximum operator safety and efficiency. Attractive in appearance and price, our products are available off-the-shelf or as customized solutions. From a limited number of features to multi-digital functions, Hetronic RRCs deliver the ideal solutions for our customers' requirements.

mini2 image

MINI

The Hetronic MINI is a small and rugged push-button transmitter, ideal for use with applications that require a limited number of digital functions. It fits comfortably in hand, and may be conveniently stored with our smart belt clip that attaches to the operator's belt.

Ergo TG Pocket series

ERGO-F, TG & POCKET Series

The ERGO-F, TG and Pocket transmitters are compact, easy to use and completely programmable for tailored versatility that fits any application. Added benefits of these remote setup transmitters include Hetronic's competitive pricing and variable speed operation.

handheld image

Hand Held (HH)

The unique pistol-grip design of the Hand Held (HH) transmitter allows for safe and comfortable operation. Built to excel in short-range situations, the rugged and compact HH series deftly controls a limited number of digital functions. Our innovative MFS feature allows up to 20 transmitters to operate safely in close proximity.

nova series image

NOVA Series

The NOVA series offers a wide range of fully customized, semi-custom, and off-the-shelf solutions, all featuring Hetronic's cutting-edge, ergonomic yet rugged design that provides operators easy access to controls.

GL Series image

GL Series

The sleek and robust GL Series is available with up to three dual-axis joysticks (digital or proportional) or with up to six fully-proportional paddle levers. Off-the-shelf or fully customized, the GL Series is extremely versatile to suit a wide range of operational needs.

GR and Euro image

GR & EURO Series

Offered as completely customizable solutions, the lightweight GR and EURO RRCs from Hetronic incorporate ample room for joysticks, paddle levers, push buttons, toggle switches and more.

product_photo

Receivers

Completely customizable, Hetronic Receivers are designed for maximum functionality, and are built to withstand the most rugged field environments. For AC- or DC-powered relay, solid-state or serial interface outputs, Hetronic offers a fully programmable, versatile receiver solution for any stationary or mobile machine operation.

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shrinkMate

shrinkmate

Shrinkmate Tubing

Conductive shrink tubing provides EMI/RFI and ESD shielding around joints and seams.

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Sonicrimp

Sonicrimp

Sonicrimp

The Sonicrimp process offers an interconnection solution for flexible circuitry, conductive fabric or other unique termination challenges.

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Speed & Angle

Our Speed & Angle Solutions

Designed for a number of industries and utilized for various applications, our Speed & Angle sensors use Magneto-Elastic, capacitive, eddy current, optical, electro-mechanical, and hall effect technologies to create cost-saving and innovative solutions.

 

Electric Car Motor

Electric Motor Sensor for Hybrids

Requiring no use of a zero-marker or sensing disc to the shaft, our sensors need no special assembly or recalibration. Additionally, the absolute angle measurement within the electric motor container can measure the angular position at speeds up to 8,000 rpm at one-minute resolution.

RELATED TECHNOLOGIES
Magneto-Elastic

Speed and Angle

Clutch-Pedal Position Sensor

Methode developed a highly accurate position sensor to detect the position of a metallic target. Our sensors feature non-contact, self-adaptive learning and the ability to continuously monitor the metallic target's movement without the use of magnets.

RELATED TECHNOLOGIES
Eddy Current
Hall Effect

Speed and Angle

Steering Angle Sensor

Methode develops high-resolution, multi-turn, absolute position angle sensors for vehicle Electronic Stability Program (ESP) systems. Built-in redundancy and diagnostics communicate data over serial bus networks, CAN, LIN and more.

RELATED TECHNOLOGIES
Capacitive
Optical

Learn More

Steering Angle Sensor for Automotive Applications

Speed and Angle

Accelerator-Pedal Position Sensor

Using Methode's resistive inks and integration know-how, our position sensors measure the precise location of the pedal, and offer linear resolution at an economical price.

RELATED TECHNOLOGIES
Eddy Current
Hall Effect

Speed and Angle

Multi-Turn Position Sensor

Using a floating magnetic target and a series of hall-effect elements, our sensors easily measure various angle positions by utilizing the gray-code approach to determine an angular multi-turn.

RELATED TECHNOLOGIES
Eddy Current
Hall Effect

Learn More

Multi-turn Steering Angle Sensor for Automotive Applications

Speed and Angle

Transmission Speed Sensor

Using the existing shaft with no additional fixtures on it, our rugged and economical sensors accurately measure speed.

RELATED TECHNOLOGIES
Magneto-Elastic
Hall Effect

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Standard User Interface

Our Standard User Interface Solutions

IntuiTek's off-the-shelf modular interface components and Haptic Rotary Controls with simple real-time programming deliver unprecedented product design flexibility and capability to differentiate the user interface look and feel.

rotary image

Rotary Haptic Controller

IntuiTek’s Haptic Controller is the next revolution in programmable rotary control. Engineered for precision encoding, the device offers programmable tactile feedback, push-to-select switching, and more.

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State of Charge

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Subassembly Services

Applications

Sub-Assembly Services

Mainframe Computer Power Distribution Assembly

This assembly integrates power coated laminated bus bars, connectors, capacitors, balance resistors, sensor harness assembly and captured hardware.

Sub-Assembly Services

Motordrive Capacitor Bank

This assembly integrates multilayer, powder coated bus bars, capacitors, surge resistor and mounting plate.

Sub-Assembly Services

2U Power Distribution Unit for a Telecommunication Cabinet

This assembly integrates sheet metal enclosures, powder coated bus bars, circuit breakers and associated power electronics and cabling.

Lead Frame CKT Assembly

Lead Frame Interconnect Systems and Assemblies

Insert molded Lead Frames can be designed with compartments for wire bonded electronic  citruits and multiple I/O Interfaces.

 

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Thermal Management

Our Thermal Management Solutions & Capabilities

Our unique, customizable thermal management solutions are designed to work with high-performance applications, and protect high-power systems.

extruded image

Extruded Heat Sinks

Since the development of power semiconductors, cooling needs have been provided by attaching a one-piece aluminum extrusion to provide  a large surface cooling area. Methode provides a broad selection of tooled, SCR and high-ratio extrusion profiles.

How We Customize

Methode can create custom profiles to meet specific thermal requirements.

Bonded-Fin Heat Sinks

Bonded-Fin Heat Sinks

Methode provides bonded-fin capabilities to meet high-power, forced-convection applications.

How We Customize

Methode can modify fin height and base width to meet specific thermal requirements.

Liquid Cooled

Liquid Cooled

The drive towards higher-power electronics and more compact packages is making liquid cooling a necessity in many applications.

How We Customize

Fluid paths can be customized to dissipate heat from local hotspots according to specific component layouts.

SCR Clamps

SCR Clamps

We have SCR Clamps ranging from loads of 700 lbs. (363 kg.) to 20,000 lbs. (9,072 kg.) of force; and can design custom clamps for specific needs.

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Torque

Our Torque Solutions

Designed for multiple industries, our Torque sensors utilize Magneto-Elastic, eddy current, and optical technologies in numerous applications to enhance product performance.

 

Torque Sensing

Universal Transmission Sensor

Our non-contact, instantaneous torque sensors have no speed dependency; can be directly immersed in transmission fluids and have an extended temperature operating range. This sensor can be used for AT, CVT and DCT transmissions, and measures both shaft input or output torque, and can indicate speed and direction within the same sensor.

RELATED TECHNOLOGIES
Magneto-Elastic

Transmission Control Sensor

The Clever New Transmission That Could Improve Performance in Ford's Small Cars

Cars with Ford's Ecoboost engines could be getting a subtle but sly upgrade: a transmission system that can measure real-time engine torque rather than estimating it, which could help the cars shift faster, drive better and get improved fuel economy.

RELATED TECHNOLOGIES
Magneto-Elastic

Learn More

Popular Mechanics

Torque Sensing

Compliant (Single Shaft) Steering Sensor

With non-contact direct torque capabilities, our sensors for compliant steering offer high-resolution, rapid response to change, angular-range independence and 3X-overload tolerance.

RELATED TECHNOLOGIES
Magneto-Elastic

Torque Sensing

Pedal Assist Sensor for Light Electric Vehicle

Capable of measuring all aspects in one, small sensor, our LEV sensors provide torque, speed and directional measurements for use as feedback control to electric motor assistance. Additionally, our sensors require no recalibration or maintenance over their design life.

RELATED TECHNOLOGIES
Magneto-Elastic

Torque Sensing

Aerospace Engines and Flight Control

Highly repeatable and offering rapid response to change, our aerospace sensors provide closed-loop control in extreme temperature environments and accurate measurements for sensitive controlled applications.

RELATED TECHNOLOGIES
Magneto-Elastic
Eddy Current
Capacitive
Optical

Torque Sensing

Torque-Integrated Steering-Position Sensor

Methode's proven capacitive-sensing technology used on non-compliant steering shafts for measuring angular changes and calculating torque is an economical solution that offers high resolution when measuring torque on steering wheels.

RELATED TECHNOLOGIES
Capacitive
Optical

Learn More

Steering Torque Integrated Position Sensor for Automotive Applications

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White Goods

Our White Goods Solutions

Designing more interactive and responsive system controls, our solutions for the White Goods industry provide end-users with an enhanced sensory experience.

touchsensor image

TouchSensor User Interface

Utilizing patented and UL-approved field-effect technology, TouchSensor creates elegant yet durable touch panels mounted behind decorative and customizable plastic fascia or tempered glass consoles.

How We Customize

Add a new dimension to your UI design by shaping the decorative fascia panels. TouchSensor can mount flexible printed circuit boards to formed surfaces with ease.

touch screens with lighting image

Touch with Integrated Lighting & Displays

TouchSensor has the lighting and optics expertise to bring renewed vision and a bold new look to any basic-touch interface. Make your UI design come alive by integrating single-point LEDs, ring-lighting, text lighting or displays into your application.

touch screens image

Touch Screens

Using projected capacitance technology, TouchSensor touch screens are mounted behind decorated tempered glass or plastic fascia panels to combine requisite toughness with differentiating design appeal.

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Automotive & Transportation

Our Automotive & Transportation Solutions

Methode takes automotive and transportation user interface solutions to the next level with superior interior and exterior human-to-machine interfaces. Using innovative technologies, Methode enhances the driving experience with reliable, interactive controls designed  to our customers’ specific requirements.

integrated center stack image

Integrated Center Stack

Leverage Methode's Technology Toolbox and capitalize on one of the hottest automotive interior design trends to differentiate brands and models with unique integrated center-stack styling.

touch screen image

Touch Screens

Sensitive to touch yet rugged enough to survive transportation-industry requirements, our touch screens are designed for a long life of accurate and reliable performance.

product_photo

Controls & Switches

One of the fastest growing trends in automotive-interior electronics is to replace traditional mechanical switches with solid-state switches. Our solid-state solutions provide OEMs the ability to offer highly stylized interiors that revolutionize the approach to both design and development.

ignition switches

Custom System Solutions

Capable of meeting customer needs at every phase of the design and production process, Methode design complete solutions that incorporate solid-state switches, biometrics, Class-A finishes, and more.

rotary encoder

Programmable Rotary Controls with Haptic Technology

IntuiTek haptic devices are the next revolution in Programmable Rotary Control to achieve precision control, on-the-fly programming of tactile feedback, push-to-select switching for multifunction use and more.

product_photo

Biometric Sensing

Methode's Biometric Sensing, using multi-spectral imaging, enables identity verification based on the unique characteristics of human skin structure. Personal recognition from unique physical attributes offers a powerful tool for identity management.

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Custom User Interface

Our Custom User Interface Solutions

Dedicated to creating rugged, reliable, user-friendly touch experiences, Methode's TouchSensor division has redefined user interface touch interaction and touch activation, creating custom user interface designs that are proven to stand up to the harshest environments across many industries, applications and continents.

touchsensor image

TouchSensor User Interfaces

Methode's touch solutions breathe new life into user interfaces with patented field-effect technology or cutting-edge capacitive technology.

Touch Screens

Touch Screens

State-of-the-art multi-point touch screen performance with the reliability and durability that OEMs demand.

Haptic control systems

Haptic Control Solutions

IntuiTek Modular User Interface products are the ideal solution for integrators who want to manage their own assembly process. The products offer reliable touch input without software or tooling.

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Radio Remote Controls

Our Hetronic Radio Remote Control Solutions

Compact and versatile, our solutions are designed for maximum operator safety and efficiency. Attractive in appearance and price, our products are available off-the-shelf or as customized solutions. From a limited number of features to multi-digital functions, Hetronic RRCs deliver the ideal solutions for our customers' requirements.

mini2 image

MINI

The Hetronic MINI is a small and rugged push-button transmitter, ideal for use with applications that require a limited number of digital functions. It fits comfortably in hand, and may be conveniently stored with our smart belt clip that attaches to the operator's belt.

Ergo TG Pocket series

ERGO-F, TG & POCKET Series

The ERGO-F, TG and Pocket transmitters are compact, easy to use and completely programmable for tailored versatility that fits any application. Added benefits of these remote setup transmitters include Hetronic's competitive pricing and variable speed operation.

handheld image

Hand Held (HH)

The unique pistol-grip design of the Hand Held (HH) transmitter allows for safe and comfortable operation. Built to excel in short-range situations, the rugged and compact HH series deftly controls a limited number of digital functions. Our innovative MFS feature allows up to 20 transmitters to operate safely in close proximity.

nova series image

NOVA Series

The NOVA series offers a wide range of fully customized, semi-custom, and off-the-shelf solutions, all featuring Hetronic's cutting-edge, ergonomic yet rugged design that provides operators easy access to controls.

GL Series image

GL Series

The sleek and robust GL Series is available with up to three dual-axis joysticks (digital or proportional) or with up to six fully-proportional paddle levers. Off-the-shelf or fully customized, the GL Series is extremely versatile to suit a wide range of operational needs.

GR and Euro image

GR & EURO Series

Offered as completely customizable solutions, the lightweight GR and EURO RRCs from Hetronic incorporate ample room for joysticks, paddle levers, push buttons, toggle switches and more.

product_photo

Receivers

Completely customizable, Hetronic Receivers are designed for maximum functionality, and are built to withstand the most rugged field environments. For AC- or DC-powered relay, solid-state or serial interface outputs, Hetronic offers a fully programmable, versatile receiver solution for any stationary or mobile machine operation.

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Standard User Interface

Our Standard User Interface Solutions

IntuiTek's off-the-shelf modular interface components and Haptic Rotary Controls with simple real-time programming deliver unprecedented product design flexibility and capability to differentiate the user interface look and feel.

rotary image

Rotary Haptic Controller

IntuiTek’s Haptic Controller is the next revolution in programmable rotary control. Engineered for precision encoding, the device offers programmable tactile feedback, push-to-select switching, and more.

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White Goods

Our White Goods Solutions

Designing more interactive and responsive system controls, our solutions for the White Goods industry provide end-users with an enhanced sensory experience.

touchsensor image

TouchSensor User Interface

Utilizing patented and UL-approved field-effect technology, TouchSensor creates elegant yet durable touch panels mounted behind decorative and customizable plastic fascia or tempered glass consoles.

How We Customize

Add a new dimension to your UI design by shaping the decorative fascia panels. TouchSensor can mount flexible printed circuit boards to formed surfaces with ease.

touch screens with lighting image

Touch with Integrated Lighting & Displays

TouchSensor has the lighting and optics expertise to bring renewed vision and a bold new look to any basic-touch interface. Make your UI design come alive by integrating single-point LEDs, ring-lighting, text lighting or displays into your application.

touch screens image

Touch Screens

Using projected capacitance technology, TouchSensor touch screens are mounted behind decorated tempered glass or plastic fascia panels to combine requisite toughness with differentiating design appeal.

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Bus Bars

Our Bus Bar Solutions

Methode can design and create bus bars using a variety of materials, insulation and plating to meet your exact needs. Manufacturing can take place at any of our three facilities worldwide.

product_photo

Single Conductor

Routed for simple point-to-point applications, choose from numerous options available to meet your power, insulation and cost objectives.

product_photo

Multi Conductor

Custom designed to fit your space constraints while providing distinct electrical benefits, including low inductance, minimal voltage drop and specified partial discharge level. Our multi conductors come in a variety of material, insulation and plating options, including those suitable for defense and aerospace environments.

product_photo

Powder Coated

This durable insulator withstands a high voltage dielectric test. The powder coating may be applied to any shape at one of Methode's manufacturing facilities. Choose from multiple colors, thicknesses and dielectric ratings.

product_photo

Precision Machined

Methode's in-house capabilities and expertise in machining allows us to meet the tight tolerances required by our customers. Choose from nonferrous metal options, including pure copper and aluminum.

product_photo

Flexible

Thin bus bar layers allow the bar to flex, but still conform to the routing path. Choose from our FlexiBar and/or PowerFlex™ cables to suit your needs.

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Power Cabling

Our Power Cabling Solutions

Methode offers power cabling products that are flexible, compact and durable enough to withstand repetitive motion, and offer customizable features to fit your specifications.

fusionlug image

FusionLug

The FusionLug™ is a durable, low-voltage-drop termination fabricated from the fused ends of the cable strands. FusionLugs can be fabricated on any cable.

How We Customize

The FusionLug is fully and easily customized to meet your needs.

flex image

PowerFlex

PowerFlex™ is a remarkably flexible, high-strand-count cable designed for high-current power distribution applications.

How We Customize

PowerFlex can be easily terminated with high-quality, low-voltage-drop FusionLug.

powerflex 1000 image

PowerFlex 1000

PowerFlex™ 1000 is the 1000 V version of the popular PowerFlex power cable.

How We Customize

PowerFlex 1000 can be easily terminated with high-quality, low-voltage-drop FusionLug.

PPC image

PPC

PPC™ is an extremely flexible, low-inductance, flat power cable designed for power distribution and grounding applications.

How We Customize

PPC can also be used for AC line applications requiring hot, neutral and ground conductors and the individual wires can be terminated with or without FusionLug.

powerpath image

PowerPath

PowerPath™ is a cost-effective, flexible power distribution system that replaces traditional power distribution systems.

How We Customize

PowerPath is incredibly customizable and offers options for trunk termination, trunk insulation, spreader fan-out, branch wires and branch termination using the cable of your choice.

captive hardware image

Captive Hardware

NutLok and StudLok™ are unique, RoHS-compliant captive hardware systems that secure a rotating nut or stud to a FusionLug termination on any cable  or a bus bar.

How We Customize
  • NutLok
  • StudLok
  • Power SwivelNut

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Power Connectors & Contacts

Our Power Connection & Contact Solutions

Our power connectors overcome limitations of conventional power connectors with low insertion forces, low resistance and a long life cycle.

product_photo

PowerBud

PowerBud™ is a new class of power contact with an innovative numerous parallel contact point design that combines outstanding electrical and mechanical performance.

woven bud image

WovenBud

Our Tribotek™ LowRTM WovenBud contact system is an award-winning technology that provides lower contact resistance than standard power connectors.

cable set 1 image

RK Series

The RK Series power contact system utilizes industry-proven louvered- technology, ideal for use with common commercial-power connections.

louver image

Louver Contacts

Louver contacts provide a robust interface for high-power blade-type interfaces and can be configured for use in bus bars, power PCBs, connectors and cabling terminations.

custom image

Custom Power Connector Housings

Methode's innovative engineering team can quickly design and prototype custom connector housings to meet specific customer needs.

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Power PCBs

Our Power PCB Solutions

Our PCBs are a robust and economical way to carry higher current values with or without integrating electronic components. Featuring copper-thickness, layer-count and connection-type options, customers can determine the specifications that best fit their needs. Access the UPE Design Guide for recommendations and limitations for designing with heavy copper.

Extreme copper image

EXTREME Heavy Copper PCBs

Copper weights of 20oz./sq. ft. (.028 in.) up to 200oz./sq. ft. (.280 in.) within a circuit board greatly increase current-carrying capacity with minimal heat rise. Extreme copper can be used as outer layers or inner layers as necessary.

How We Customize

Customers can specify the appropriate copper thickness, layer count and connection type for their application.

heavy copper image

Heavy Copper PCBs

Copper weights of 4 oz./sq. ft. (.0056 in.) to 19 oz./sq. ft. (.0266 in.) allow heavy copper PCBs to carry much higher current values than traditional PCBs. This can be an economical solution to other alternatives. In addition, robust heavy copper-plated through-holes are a perfect solution for problems associated with through-hole failures.

How We Customize

Customers can specify the appropriate copper thickness, layer count and connection type for their application.

powerlink image

PowerLink

Linking the power circuits (extreme copper or heavy copper) with the sense and control circuits (1 oz. to 3 oz. copper) on the same board or same layer will boost reliability by reducing the number of input/output connections. PowerLink also aids in the increase of circuit and power density.

How We Customize

Customers can specify the appropriate copper thickness, layer count and connection type for their application.

coils and transformers image

Coils & Transformers

Multi-layer printed circuit board processes provide an attractive method of producing planar coils and transformers. UPE has been building planar transformer boards for commercial and military applications for more than ten years.

How We Customize

Customers can specify the appropriate copper thickness, layer count and connection type for their application.

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PowerRail®

Our PowerRail Solutions

Our custom-engineered PowerRails add flexibility to data centers, allowing customers with the most demanding power-distribution needs to reliably operate.

200A Power Rail

200A PowerRail

The PowerRail 200A is a double-rail model of six-inch-long modular units that can be daisy-chained together to reach any length, from 6 in. to 6 ft.

product_photo

750A PowerRail

The PowerRail 750A is available in one- or two-rail configurations, and can be provided in any length up to 6 ft.

2000a image

2000A PowerRail

The PowerRail 2000A is available in one- or two-rail configurations, and can be provided in any length up to 6 ft.

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Subassembly Services

Applications

Sub-Assembly Services

Mainframe Computer Power Distribution Assembly

This assembly integrates power coated laminated bus bars, connectors, capacitors, balance resistors, sensor harness assembly and captured hardware.

Sub-Assembly Services

Motordrive Capacitor Bank

This assembly integrates multilayer, powder coated bus bars, capacitors, surge resistor and mounting plate.

Sub-Assembly Services

2U Power Distribution Unit for a Telecommunication Cabinet

This assembly integrates sheet metal enclosures, powder coated bus bars, circuit breakers and associated power electronics and cabling.

Lead Frame CKT Assembly

Lead Frame Interconnect Systems and Assemblies

Insert molded Lead Frames can be designed with compartments for wire bonded electronic  citruits and multiple I/O Interfaces.

 

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The Americas
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  • General Enquiries +356 2148 4184
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Thermal Management

Our Thermal Management Solutions & Capabilities

Our unique, customizable thermal management solutions are designed to work with high-performance applications, and protect high-power systems.

extruded image

Extruded Heat Sinks

Since the development of power semiconductors, cooling needs have been provided by attaching a one-piece aluminum extrusion to provide  a large surface cooling area. Methode provides a broad selection of tooled, SCR and high-ratio extrusion profiles.

How We Customize

Methode can create custom profiles to meet specific thermal requirements.

Bonded-Fin Heat Sinks

Bonded-Fin Heat Sinks

Methode provides bonded-fin capabilities to meet high-power, forced-convection applications.

How We Customize

Methode can modify fin height and base width to meet specific thermal requirements.

Liquid Cooled

Liquid Cooled

The drive towards higher-power electronics and more compact packages is making liquid cooling a necessity in many applications.

How We Customize

Fluid paths can be customized to dissipate heat from local hotspots according to specific component layouts.

SCR Clamps

SCR Clamps

We have SCR Clamps ranging from loads of 700 lbs. (363 kg.) to 20,000 lbs. (9,072 kg.) of force; and can design custom clamps for specific needs.

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Automated Intelligent Solutions

Our Automated Intelligent Solutions

We provide solutions for tracking critical assets, monitoring environmental metrics such as temperature and humidity, and securing data access.

Asset Tracking

Asset Tracking System

The Asset Tracking System is a solution focused on enabling data centers to track and inventory assets within the environment. This capability significantly reduces lost or misplaced assets by leveraging RFID tags and strategically placed antennas.

How We Customize

Methode designs customized floor plans for quick setup and use and can configure the system to a customer's unique needs.

U-Track

U-Track

Methode's U-TrackSM solution represents the next generation in asset tracking for the data center. The U-TrackSM capability provides data center and asset management personnel with universal awareness of operational assets and their discrete locations within data center racks.

Remote Environmental Sensing

Remote Environmental Sensing

The Remote Environmental Sensing system is a solution focused on enabling data centers to monitor key environmental elements within the location. Products include both a wireless (RFID) and wireline option to monitor temperature, humidity, air pressure under the floor and power use.

How We Customize

Customers can choose from a variety of environmental monitors and Methode will configure the system to suit the unique needs of the data center.

Biometric Access Controls

Biometric Access Controls

The Biometric Access Locking system is a solution focused on enabling data centers to securely manage rack-level access within their facilities by using advanced biometric subdermal capillary authentication.

How We Customize

Methode designs customized floor plans for quick setup and use and can configure the system to a customer's unique needs.

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Data Center Infrastructure Solutions

Our Data Center Infrastructure Solutions

CTI manufactures quality custom-made fiber and copper cabling, cabinets, panels, racks and wall mounts and superior cable management solutions.

Quantum Solution

Quantum Solution

This solution allows you to efficiently cable up an enterprise class director in as little as 25% of the time typically required for a traditional cabling scheme, with superior cable management, while using as little as 2 RU for the associated patching.

How We Customize

The Quantum Cabling Solution is available in pre-configured solutions for specific Brocade and CISCO hardware, but is also available in a variety of options, pre-configured or custom, to accommodate a variety of cabling infrastructure schemes.

DC Series Cabinets

DC Series Cabinets

DC Series Cabinets combine functionality, security, and superior cable management, with options including accordion doors, pass-through cable channels and locking solutions.

How We Customize

CTI will build the cabinets based on your data center floor space and selection of optional door styles, cable channels and locks.

Patch Panels

Patch Panels

Panels are available in multiple configurations, from one to ten rack units and up to 528 ports, to provide an extremely organized above-the-floor infrastructure.

How We Customize

Patch panels can be customized by port configuration and screen printed identifications.

Fast Channel

FAST CHANNEL

FAST CHANNEL is a uniquely designed plug-and-play solution for both copper and fiber cabling that allows quick and efficient installation of cabling infrastructure.

How We Customize

FAST CHANNEL can be customized to fit your port requirements.

CMS Outdoor

CMS Outdoor Boxes

CMS Outdoor Boxes are designed for fiber-optic cable termination with a weatherproof seal.

How We Customize

Custom outdoor solutions are available upon request.

Smart Direct Attach Cables

Smart Direct Attached Cables (DAC)

Save $200 per port by using Smart Direct Attached Cables over traditional optical transceivers and fiber patch cords. Methode's DAC copper patch cords hardwired into pluggable transceivers yield power savings and support distances up to 20 meters.

How We Customize

Custom labeling and programming are available.

Fiber Cabling

Fiber Cabling

CTI provides custom jumpers and trunks that are built to order based on customer specifications.

How We Customize

CTI's design team will visit your site for critical measurements. Custom labeling is also available.

Copper Cabling

Copper Cabling

CTI provides custom length, made-to-order CAT5E and CAT6A cable assemblies at cost-effective prices.

How We Customize

CTI's design team will visit your site for critical measurements. Custom labeling is also available.

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Design & Installation Services

Our Design & Installation Services

CTI's experienced global professionals will partner with you in a variety of ways to ensure your data center design and installation efficiently meets your business goals. Learn about our design, installation and maintenance services.

Design And Installation Services

Infrastructure Design

CTI technicians have an average twelve years of experience in designing, upgrading and installing data center infrastructures.

How We Customize

Methode is able to design solutions specific to our customers’ data center needs.

Design And Installation Services

Installation Services

CTI's professional services staff will install both copper and fiber cabling infrastructure solutions that have been preterminated or require field termination to client specifications.

How We Customize

Methode is able to design solutions specific to our customers' data center needs.

Design And Installation Services

Maintenance Services

CTI can provide a wide variety of maintenance services to ensure that the infrastructure is running at peak efficiencies.

How We Customize

We design solutions specific to each customers' data center needs.

Design And Installation Services

Custom Fabrication Services

CTI will design and build custom enclosures based on data centers' needs.

How We Customize

We provide customizable options for cabling, racks and cabinets, conveyance, and patch panels with custom silk screening and colors.

Optical Equipment Calibration Services

Optical Equipment Calibration Services

CTI will perform calibration and verification to ensure that all readings are accurate and conform to international testing standards.

How We Customize

We are able to provide accurate recalibrations based on your unique requirements.

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EMI Receptacles

EMI Receptacle Solutions

dataMate offers superior EMI shielding, MSA compliant single- and multi-port cages for SFP, SFP+ and XFP.

SFP

SFP Cages

SFP Cages feature an improved kick-out spring design and customizable port options and other features.

How We Customize

dataMate’s SFP Cages offer a wide range of customizable options including plating, RoHS, lightpipes, footprints, press fit and solder tail versions.

SFP+

SFP+ Cages

SFP+ Cages offer all of the features of the SFP Cages plus spot-welded gaskets to reduce wall thickness without compromising its strength.

How We Customize

dataMates SFP+ Cages offer a wide range of customizable options including plating, RoHS, lightpipes, press fit and solder tail versions.

XFP

XFP Cages

XFP Cages offer enhanced EMI shielding, improved clip retaining tabs and various heat sink heights.

How We Customize

dataMates XFP Cages offer a wide range of customizable options including heat sink height options, SAN, PCI and NET.

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High-Speed Copper Transceivers & Modules

High-Speed Copper & Module Solutions

The dataMate line of copper-based products provides easy and reliable interconnect capabilities for high performance network communications platforms.

Copper Transceivers

Copper Transceivers

Take advantage of existing copper cabling infrastructure by using high-speed pluggable copper transceivers that allow for open architecture interface management.

How We Customize

Custom labeling and programming are available.

Loopbacks

Loopbacks

Use dataMate's copper solution to replace optical loopback products at half the price without sacrificing quality. The robust design allows up to 500 insertions per unit without degradation in performance and supports both copper and optical testing needs.

How We Customize

Custom labeling is available.

Smart Direct Attached Cables

Smart Direct Attached Cables (DAC)

Save $200 per port by using Smart Direct Attached Cables over traditional optical transceivers and fiber patch cords. Methode's DAC copper patch cordshardwired into pluggable transceivers yield power savings and support distances up to 20 meters.

How We Customize

Custom labeling and programming are available.

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Biometric

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Discrete & Analog Switching

Our Discrete & Analog Switching Solutions

Specializing in the automotive, white and brown goods industries, our discrete and analog switching options feature field effect, conductive & resistive ink, and electro-mechanical technologies for reliable controls in a variety of applications.

Discrete and Analog Switching

Ignition Starter Switch

Methode's ignition starter switches are capable of handling various automotive electrical loads within the same unit, for both automatic and manual vehicles.

RELATED TECHNOLOGIES
Electro-mechanical

Options & Values

The switches are available in several options including Start Inhibit Function (SIF), Key In Warning (KIW) and Key Interlock System (KIS).

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Pedal

As a world leader in pedal box switches and analog devices, Methode offers brake and clutch pedals capable of handling various automotive electrical loads and operating forces, in both linear and rotational movements.

RELATED TECHNOLOGIES
Electro-mechanical

Options & Values

Our pedals offer several customizable features including self-adjust mechanisms and various pedal boxes, interface configurations, contact systems and operating forces.

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Door Closures

Door closures detect the closing condition of a door or trunk by means of mechanically operating a plunger-type device as a change in the electrical state of logic takes place.

RELATED TECHNOLOGIES
Electro-mechanical

Options & Values

Our door closures can be manufactured to include a variety of features such as electro-mechanical switches fitted to door pillars or non-contact devices fitted to tailgates or trunks.

Discrete and Analog Switching

Non-Contact Seat Position Sensor

Methode's field-effect technology is the perfect solution for imbedded switching components. Its low-profile nature and ability to detect conductive objects or films allows integration without compromising product style or design.

RELATED TECHNOLOGIES
Field Effect

Options & Values

Non-contact, solid-state Field-Effect sensing technology can be custom integrated to detect occupant presence, relative position of the occupant, or even a seats position with respect other fixed objects.

Discrete and Analog Switching

Variable Wiper Control

Our variable wiper controls include a printed potentiometer mounted within the limited space of the steering column.

RELATED TECHNOLOGIES
Conductive Inks

Options & Values

Ideal for space constrained applications, low profile resistors can be printed in unique shapes and sizes.

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Force & Load

Our Force & Load Solutions

Designed for many industries, our customizable Force and Load solutions utilize Magneto-Elastic, capacitive, and eddy current technologies to reliably measure exerted forces or material loads in applications including occupant detection, brake force, continuous conveyors, forklifts, agriculture wagons, equipment buckets, and others.

 

Force and Load Sensing

Load Control Sensing

Force and load sensors can accurately measure the forklift load during operation, with the measurement unaffected by load location.

RELATED TECHNOLOGIES
Magneto-Elastic

Options & Values

Used to indicate overloads to the operator, force and load sensors can combine with linear position measurement in the same package.

Force and Load Sensing

Continuous Weigh Scales

Force and load sensors measure the material load on a continuous conveyor belt and prevent overloads beyond operating range.

RELATED TECHNOLOGIES
Magneto-Elastic

Common Specifications

Providing <1 ms response to load measurement, force and load sensors for continuous conveyors include closed loop control feedback for go and no-go quality with tare function.

Force and Load Sensing

Material Load Sensing

For agriculture wagons, force and load sensors measure the material load being carried.

RELATED TECHNOLOGIES
Magneto-Elastic

Common Specifications

Force and load sensors indicate overloads to the operator, preventing in-field failures.

Force and Load Sensing

Brake Caliper Sensor

Methode's force and load sensors are used to measure the deformation of the brake caliper.

RELATED TECHNOLOGIES
Eddy Current

Common Specifications

The brake caliper sensor compare the force exerted by the driver against the actual force exerted on the caliper.

Force and Load Sensing

Low Force Measurement

Force and load sensors for automotive applications measure force using a defined dielectric between two moving electrodes.

RELATED TECHNOLOGIES
Eddy Current

Common Specifications

Determining the travel and stiffness of the dielectric, force and load sensors easily calculate the force, particularly for a surface load.

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Level

Our Level Solutions

Designed for automotive, medical and other industries, our Level sensors utilize Magneto-Elastic, field-effect, conductive, and optical technologies to provide precise measurements of fluid and material levels.

 

Level Sensing

Cermet Ink Fuel-Level Sensor

Our printed cermet inks with fine conductor lines and spacing include resistors that are laser trimmed to meet tight tolerances, ceramic assemblies that are wear- and chemical-resistant, and a low profile that is ideal for space-constrained applications. Methode offers unique printed geometries to meet application requirements.

RELATED TECHNOLOGIES
Conductive Inks

Level Sensing

Caustic Fluid-Level Sensor

Economical, highly repeatable and can be factory-mutual approved (Class I, DIV II), our sensors measure the fluid level through a membrane wall up to 10mm thick and have a < 1ms response.

RELATED TECHNOLOGIES
Magneto-Elastic

Level Sensing

Solid-State Fluid Level Controls, Alarms & Monitoring Systems

Non-contact Field-Effect technology applied in harsh environment fluid sensing applications including residential and commercial pump controls, marine bilge and recreational vehicle holding tank systems.

RELATED TECHNOLOGIES
Field Effect

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Linear Position

Our Linear Position Solutions

Found in industries such as automotive and medical, our Linear Position sensors use Magneto-Elastic, field-effectconductive & resistive ink, capacitive, eddy current, optical, electro-mechanical and hall effect technologies to create innovative and reliable solutions for a number of applications.

 

Linear Position Sensing

Linear Input Sensing Arrays Using Field-Effect

Linear input sensing arrays are utilized in applications requiring the ability to sense multiple discrete positions without making contact, and represent them with conductive sensing targets or structural edges.

RELATED TECHNOLOGIES
Hall Effect

How We Customize

Methode designs slider-touch user interfaces for through-wall linear fluid level sensing, non-contact seat position sensing, and patient positioning in medical applications.

Linear Position Sensing

Throttle Position Sensor Element

Our printed flex circuits can be shaped or wrapped into 3-D packaging, and our inks withstand flexure and wear.

RELATED TECHNOLOGIES
Conductive Inks

How We Customize

Our printed flex circuits can be shaped or wrapped into 3-D packaging, and our inks withstand flexure and wear.

Linear Position Sensing

PSA-SAS

Using phase-shifted signals and the capacitive electrode as a reflector, the position of two moving parts carrying reflectors can be sensed and translated into a linear position. Since the measurement is relative, the technology limitation of capacitors will be minimized if not mitigated.

RELATED TECHNOLOGIES
Capacitive

Linear Position Sensing

Optical Position Sensor

Using a photoelectric device, sliding above a pre-defined code wheel, our optical position sensors detect the exact position of the coordinate by taking a snapshot of the code compared to a look-up table.

RELATED TECHNOLOGIES
Optical

Linear Position Sensing

Pedal Linear Position Sensor

Offering a very low-profile footprint with rapid, repeatable response to linear movement, our pedal linear position sensors measure both inner and outer shaft movement with a single-sensor module, providing superior resolution.

RELATED TECHNOLOGIES
Electro-Mechanical
Hall Effect

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Sensor for Clutch Pedal Position

Using a moving target with a magnet above a Hall element, our clutch pedal position sensor offers a cost-effective way of measuring limited linear position with suitable resolution, utilizing standard components.

RELATED TECHNOLOGIES
Electro-Mechanical
Hall Effect

Linear Position Sensing

ATL Pedal Switch

A leading manufacturer of brake and clutch pedal box switches and analog devices, Methode develops solutions capable of supporting an extensive range of automotive requisites including electrical loads, operating forces and interface geometry, both in linear and rotational movement.

RELATED TECHNOLOGIES
Electro-Mechanical
Hall Effect

How We Customize

Switch options include various features such as self-adjust mechanisms, diverse interface configurations, electrical contact systems and operating forces.

product_photo

Clutch Position Sensor

Our Clutch Position Sensor is a passive sensor that does require a magnet affixed to the shaft, and can sense magnetic fields of <2 Gauss.  The technology detects linear displacement of the clutch actuation piston.

RELATED TECHNOLOGIES
Magneto-Eleastic

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Speed & Angle

Our Speed & Angle Solutions

Designed for a number of industries and utilized for various applications, our Speed & Angle sensors use Magneto-Elastic, capacitive, eddy current, optical, electro-mechanical, and hall effect technologies to create cost-saving and innovative solutions.

 

Electric Car Motor

Electric Motor Sensor for Hybrids

Requiring no use of a zero-marker or sensing disc to the shaft, our sensors need no special assembly or recalibration. Additionally, the absolute angle measurement within the electric motor container can measure the angular position at speeds up to 8,000 rpm at one-minute resolution.

RELATED TECHNOLOGIES
Magneto-Elastic

Speed and Angle

Clutch-Pedal Position Sensor

Methode developed a highly accurate position sensor to detect the position of a metallic target. Our sensors feature non-contact, self-adaptive learning and the ability to continuously monitor the metallic target's movement without the use of magnets.

RELATED TECHNOLOGIES
Eddy Current
Hall Effect

Speed and Angle

Steering Angle Sensor

Methode develops high-resolution, multi-turn, absolute position angle sensors for vehicle Electronic Stability Program (ESP) systems. Built-in redundancy and diagnostics communicate data over serial bus networks, CAN, LIN and more.

RELATED TECHNOLOGIES
Capacitive
Optical

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Steering Angle Sensor for Automotive Applications

Speed and Angle

Accelerator-Pedal Position Sensor

Using Methode's resistive inks and integration know-how, our position sensors measure the precise location of the pedal, and offer linear resolution at an economical price.

RELATED TECHNOLOGIES
Eddy Current
Hall Effect

Speed and Angle

Multi-Turn Position Sensor

Using a floating magnetic target and a series of hall-effect elements, our sensors easily measure various angle positions by utilizing the gray-code approach to determine an angular multi-turn.

RELATED TECHNOLOGIES
Eddy Current
Hall Effect

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Multi-turn Steering Angle Sensor for Automotive Applications

Speed and Angle

Transmission Speed Sensor

Using the existing shaft with no additional fixtures on it, our rugged and economical sensors accurately measure speed.

RELATED TECHNOLOGIES
Magneto-Elastic
Hall Effect

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State of Charge

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Torque

Our Torque Solutions

Designed for multiple industries, our Torque sensors utilize Magneto-Elastic, eddy current, and optical technologies in numerous applications to enhance product performance.

 

Torque Sensing

Universal Transmission Sensor

Our non-contact, instantaneous torque sensors have no speed dependency; can be directly immersed in transmission fluids and have an extended temperature operating range. This sensor can be used for AT, CVT and DCT transmissions, and measures both shaft input or output torque, and can indicate speed and direction within the same sensor.

RELATED TECHNOLOGIES
Magneto-Elastic

Transmission Control Sensor

The Clever New Transmission That Could Improve Performance in Ford's Small Cars

Cars with Ford's Ecoboost engines could be getting a subtle but sly upgrade: a transmission system that can measure real-time engine torque rather than estimating it, which could help the cars shift faster, drive better and get improved fuel economy.

RELATED TECHNOLOGIES
Magneto-Elastic

Learn More

Popular Mechanics

Torque Sensing

Compliant (Single Shaft) Steering Sensor

With non-contact direct torque capabilities, our sensors for compliant steering offer high-resolution, rapid response to change, angular-range independence and 3X-overload tolerance.

RELATED TECHNOLOGIES
Magneto-Elastic

Torque Sensing

Pedal Assist Sensor for Light Electric Vehicle

Capable of measuring all aspects in one, small sensor, our LEV sensors provide torque, speed and directional measurements for use as feedback control to electric motor assistance. Additionally, our sensors require no recalibration or maintenance over their design life.

RELATED TECHNOLOGIES
Magneto-Elastic

Torque Sensing

Aerospace Engines and Flight Control

Highly repeatable and offering rapid response to change, our aerospace sensors provide closed-loop control in extreme temperature environments and accurate measurements for sensitive controlled applications.

RELATED TECHNOLOGIES
Magneto-Elastic
Eddy Current
Capacitive
Optical

Torque Sensing

Torque-Integrated Steering-Position Sensor

Methode's proven capacitive-sensing technology used on non-compliant steering shafts for measuring angular changes and calculating torque is an economical solution that offers high resolution when measuring torque on steering wheels.

RELATED TECHNOLOGIES
Capacitive
Optical

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Steering Torque Integrated Position Sensor for Automotive Applications

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Automotive & Transportation

Our Automotive & Transportation Solutions

Methode takes automotive and transportation user interface solutions to the next level with superior interior and exterior human-to-machine interfaces. Using innovative technologies, Methode enhances the driving experience with reliable, interactive controls designed  to our customers’ specific requirements.

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Integrated Center Stack

Leverage Methode's Technology Toolbox and capitalize on one of the hottest automotive interior design trends to differentiate brands and models with unique integrated center-stack styling.

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Touch Screens

Sensitive to touch yet rugged enough to survive transportation-industry requirements, our touch screens are designed for a long life of accurate and reliable performance.

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Controls & Switches

One of the fastest growing trends in automotive-interior electronics is to replace traditional mechanical switches with solid-state switches. Our solid-state solutions provide OEMs the ability to offer highly stylized interiors that revolutionize the approach to both design and development.

ignition switches

Custom System Solutions

Capable of meeting customer needs at every phase of the design and production process, Methode design complete solutions that incorporate solid-state switches, biometrics, Class-A finishes, and more.

rotary encoder

Programmable Rotary Controls with Haptic Technology

IntuiTek haptic devices are the next revolution in Programmable Rotary Control to achieve precision control, on-the-fly programming of tactile feedback, push-to-select switching for multifunction use and more.

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Biometric Sensing

Methode's Biometric Sensing, using multi-spectral imaging, enables identity verification based on the unique characteristics of human skin structure. Personal recognition from unique physical attributes offers a powerful tool for identity management.

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Bus Bars

Our Bus Bar Solutions

Methode can design and create bus bars using a variety of materials, insulation and plating to meet your exact needs. Manufacturing can take place at any of our three facilities worldwide.

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Single Conductor

Routed for simple point-to-point applications, choose from numerous options available to meet your power, insulation and cost objectives.

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Multi Conductor

Custom designed to fit your space constraints while providing distinct electrical benefits, including low inductance, minimal voltage drop and specified partial discharge level. Our multi conductors come in a variety of material, insulation and plating options, including those suitable for defense and aerospace environments.

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Powder Coated

This durable insulator withstands a high voltage dielectric test. The powder coating may be applied to any shape at one of Methode's manufacturing facilities. Choose from multiple colors, thicknesses and dielectric ratings.

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Precision Machined

Methode's in-house capabilities and expertise in machining allows us to meet the tight tolerances required by our customers. Choose from nonferrous metal options, including pure copper and aluminum.

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Flexible

Thin bus bar layers allow the bar to flex, but still conform to the routing path. Choose from our FlexiBar and/or PowerFlex™ cables to suit your needs.

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Power Cabling

Our Power Cabling Solutions

Methode offers power cabling products that are flexible, compact and durable enough to withstand repetitive motion, and offer customizable features to fit your specifications.

fusionlug image

FusionLug

The FusionLug™ is a durable, low-voltage-drop termination fabricated from the fused ends of the cable strands. FusionLugs can be fabricated on any cable.

How We Customize

The FusionLug is fully and easily customized to meet your needs.

flex image

PowerFlex

PowerFlex™ is a remarkably flexible, high-strand-count cable designed for high-current power distribution applications.

How We Customize

PowerFlex can be easily terminated with high-quality, low-voltage-drop FusionLug.

powerflex 1000 image

PowerFlex 1000

PowerFlex™ 1000 is the 1000 V version of the popular PowerFlex power cable.

How We Customize

PowerFlex 1000 can be easily terminated with high-quality, low-voltage-drop FusionLug.

PPC image

PPC

PPC™ is an extremely flexible, low-inductance, flat power cable designed for power distribution and grounding applications.

How We Customize

PPC can also be used for AC line applications requiring hot, neutral and ground conductors and the individual wires can be terminated with or without FusionLug.

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PowerPath

PowerPath™ is a cost-effective, flexible power distribution system that replaces traditional power distribution systems.

How We Customize

PowerPath is incredibly customizable and offers options for trunk termination, trunk insulation, spreader fan-out, branch wires and branch termination using the cable of your choice.

captive hardware image

Captive Hardware

NutLok and StudLok™ are unique, RoHS-compliant captive hardware systems that secure a rotating nut or stud to a FusionLug termination on any cable  or a bus bar.

How We Customize
  • NutLok
  • StudLok
  • Power SwivelNut

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Power Connectors & Contacts

Our Power Connection & Contact Solutions

Our power connectors overcome limitations of conventional power connectors with low insertion forces, low resistance and a long life cycle.

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PowerBud

PowerBud™ is a new class of power contact with an innovative numerous parallel contact point design that combines outstanding electrical and mechanical performance.

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WovenBud

Our Tribotek™ LowRTM WovenBud contact system is an award-winning technology that provides lower contact resistance than standard power connectors.

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RK Series

The RK Series power contact system utilizes industry-proven louvered- technology, ideal for use with common commercial-power connections.

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Louver Contacts

Louver contacts provide a robust interface for high-power blade-type interfaces and can be configured for use in bus bars, power PCBs, connectors and cabling terminations.

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Custom Power Connector Housings

Methode's innovative engineering team can quickly design and prototype custom connector housings to meet specific customer needs.

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Power PCBs

Our Power PCB Solutions

Our PCBs are a robust and economical way to carry higher current values with or without integrating electronic components. Featuring copper-thickness, layer-count and connection-type options, customers can determine the specifications that best fit their needs. Access the UPE Design Guide for recommendations and limitations for designing with heavy copper.

Extreme copper image

EXTREME Heavy Copper PCBs

Copper weights of 20oz./sq. ft. (.028 in.) up to 200oz./sq. ft. (.280 in.) within a circuit board greatly increase current-carrying capacity with minimal heat rise. Extreme copper can be used as outer layers or inner layers as necessary.

How We Customize

Customers can specify the appropriate copper thickness, layer count and connection type for their application.

heavy copper image

Heavy Copper PCBs

Copper weights of 4 oz./sq. ft. (.0056 in.) to 19 oz./sq. ft. (.0266 in.) allow heavy copper PCBs to carry much higher current values than traditional PCBs. This can be an economical solution to other alternatives. In addition, robust heavy copper-plated through-holes are a perfect solution for problems associated with through-hole failures.

How We Customize

Customers can specify the appropriate copper thickness, layer count and connection type for their application.

powerlink image

PowerLink

Linking the power circuits (extreme copper or heavy copper) with the sense and control circuits (1 oz. to 3 oz. copper) on the same board or same layer will boost reliability by reducing the number of input/output connections. PowerLink also aids in the increase of circuit and power density.

How We Customize

Customers can specify the appropriate copper thickness, layer count and connection type for their application.

coils and transformers image

Coils & Transformers

Multi-layer printed circuit board processes provide an attractive method of producing planar coils and transformers. UPE has been building planar transformer boards for commercial and military applications for more than ten years.

How We Customize

Customers can specify the appropriate copper thickness, layer count and connection type for their application.

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Subassembly Services

Applications

Sub-Assembly Services

Mainframe Computer Power Distribution Assembly

This assembly integrates power coated laminated bus bars, connectors, capacitors, balance resistors, sensor harness assembly and captured hardware.

Sub-Assembly Services

Motordrive Capacitor Bank

This assembly integrates multilayer, powder coated bus bars, capacitors, surge resistor and mounting plate.

Sub-Assembly Services

2U Power Distribution Unit for a Telecommunication Cabinet

This assembly integrates sheet metal enclosures, powder coated bus bars, circuit breakers and associated power electronics and cabling.

Lead Frame CKT Assembly

Lead Frame Interconnect Systems and Assemblies

Insert molded Lead Frames can be designed with compartments for wire bonded electronic  citruits and multiple I/O Interfaces.

 

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The Americas
Customer Service & Other
The Americas
Sales & Engineering
 
Europe
 
 
  • General Enquiries +356 2148 4184
  • Other (Sales / Technical) +356 9992 1171
China
Japan
India
Asia

Contact Methode

  • Methode The Americas
    Customer Service & Other
    Work 1-877-316-7700
  • Methode The Americas
    Sales & Engineering
    Work 1-877-885-6006
  • Methode Europe
    General Enquiries
    Work +356 2148 4184
  • Methode Europe
    Other (Sales / Technical)
    Work +356 9992 1171
  • Methode China
    Work +86 21 6168 6388
  • Methode Japan
    Work +81 3386 27903
  • Methode India
    Work +91 80435 00702
  • Methode Asia
    Work +65 82223586

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