Subassembly Services

Sub-Assembly Services

As a world-renowned manufacturer of high-mix, low-volume product lines, and automotive high-volume production, Methode has the skills and experience to provide customers with high-quality, tested sub-assemblies delivered on time. Over more than sixty years, Methode has earned a reputation of helping our customers efficiently focus the use of their manufacturing resources, reduce the number of suppliers they manage and lower their inventory and the cost of their products.

Sub-Assembly ServicesUsing our CAD/CAE tools such as SolidWorks, Pro-E, CATIA, Ansys Icepack, CFX, we can design a complete sub-assembly.

Telecommunication Data Router Assembly (P32)
Methode was called upon to assist on the design of a new router system and a power distribution system housed in a 43U cabinet.

Sub-Assembly ServicesThrough the use of product development tools such as PFMEAs and Design for Manufacturing (DFM) and reviews, along with visual factory practices such as work instructions, kanbans and component stores, we plan for and implement robust assembly processes.

Sub-Assembly ServicesOur formal launch-management system tracks a program thoroughly from the time of award to launch. Project teams are formed, program timelines are established, and "lessons learned" reviews held to ensure deliverables, prototypes, and the production launch all occur on schedule.

Sub-Assembly ServicesOur facilities and in-plant processes have received a number of certifications, including NADCAP, AS9100, QS9000, TS16949 and ISO14001. With the use of quality planning tools, statistical process controls, and semi-automated end-of-line testers, we are capable of achieving single-digit PPM quality.

Applications

Sub-Assembly Services

Mainframe Computer Power Distribution Assembly

This assembly integrates power coated laminated bus bars, connectors, capacitors, balance resistors, sensor harness assembly and captured hardware.

Sub-Assembly Services

Motordrive Capacitor Bank

This assembly integrates multilayer, powder coated bus bars, capacitors, surge resistor and mounting plate.

Sub-Assembly Services

2U Power Distribution Unit for a Telecommunication Cabinet

This assembly integrates sheet metal enclosures, powder coated bus bars, circuit breakers and associated power electronics and cabling.

Lead Frame CKT Assembly

Lead Frame Interconnect Systems and Assemblies

Insert molded Lead Frames can be designed with compartments for wire bonded electronic  citruits and multiple I/O Interfaces.

 

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See all contact info

The Americas
Customer Service & Other
The Americas
Sales & Engineering
 
Europe
 
 
  • General Enquiries +356 2148 4184
  • Other (Sales / Technical) +356 9992 1171
China
Japan
India
Asia

Contact Methode

  • Methode The Americas
    Customer Service & Other
    Work 1-877-316-7700
  • Methode The Americas
    Sales & Engineering
    Work 1-877-885-6006
  • Methode Europe
    General Enquiries
    Work +356 2148 4184
  • Methode Europe
    Other (Sales / Technical)
    Work +356 9992 1171
  • Methode China
    Work +86 21 6168 6388
  • Methode Japan
    Work +81 3386 27903
  • Methode India
    Work +91 80435 00702
  • Methode Asia
    Work +65 82223586

Case Studies

Find out how Methode helps customers differentiate and win in their end markets.

Applications

  • Computer & Data Storage
  • Data Routers
  • Inverter & Converter
  • Hybrid/Electric Vehicles
  • Power Supplies
  • Motor Drives
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